PNEG-1743Vision for Tower DryersOperation ManualPNEG-1743Date: 05-12-10
2. Decals10 PNEG-1743 Vision for Tower DryersFlame and pressure beyond door. Maycause serious injury. Do not enter when dryer is running.DC-1061WARNIN
PNEG-1743 Vision for Tower Dryers 113. Vision Control PanelFigure 3A Control Power SwitchThe Vision control system is turned ON or OFF with this switc
3. Vision Control Panel12 PNEG-1743 Vision for Tower DryersOutside Light SwitchThe dryers outside service light is turned ON or OFF here. It also can
3. Vision Control PanelPNEG-1743 Vision for Tower Dryers 13Load SwitchThis is used to select the operation of the fill auger. In both the AUTO and MAN
14 PNEG-1743 Vision for Tower Dryers4. Boot ScreenBoot Screen Description and Button ExplanationsTurning the Control Power switch to the ON position,
4. Boot ScreenPNEG-1743 Vision for Tower Dryers 15Software Update Procedure1. Cycle the Control Power switch. The Vision computer will start. (See Fig
4. Boot Screen16 PNEG-1743 Vision for Tower Dryers3. Insert USB flash drive into USB port.4. The display will now confirm that program files were foun
4. Boot ScreenPNEG-1743 Vision for Tower Dryers 17Select the “Scan Network” button. This scan will check the dryer to make sure all parts of the contr
4. Boot Screen18 PNEG-1743 Vision for Tower Dryers8. Select the program file you wish to upload by touching the “Move Up” and “Move Down” buttons unti
PNEG-1743 Vision for Tower Dryers 195. OperationsOperationsDefault Operation ScreenFigure 5A The “Default Operation Screen” is divided into five (5) s
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5. Operations20 PNEG-1743 Vision for Tower DryersTimers ButtonSelect the button. A new screen will appear called the “Select Timer to Modify” screen
5. OperationsPNEG-1743 Vision for Tower Dryers 21Figure 5C Temp ButtonTo adjust the temperature setpoints, touch the button at the bottom of the “De
5. Operations22 PNEG-1743 Vision for Tower DryersModify the setpoint for each of the temperatures by selecting the corresponding button.Plenum Tempera
5. OperationsPNEG-1743 Vision for Tower Dryers 23Setup ButtonThe Setup screen will allow you to configure other parameters of the dryer. To access the
5. Operations24 PNEG-1743 Vision for Tower Dryers2. Moisture Control Setup: The moisture control setup operations are described in greater detail in
5. OperationsPNEG-1743 Vision for Tower Dryers 254. Plenum Temp Manager: This will reduce the plenum temperature setpoint(s) if the unload rate reac
5. Operations26 PNEG-1743 Vision for Tower DryersCalibrating moisture: Take several moisture samples of the grain over an extended period of time, ave
5. OperationsPNEG-1743 Vision for Tower Dryers 272. Differential: The button will display the “Modifying Burner Differential Settings” screen. (See
5. Operations28 PNEG-1743 Vision for Tower Dryers4. Set Time/Date: The button will display the “Set Time/Date” window. (See Figure 5O.)Figure 5O Use
5. OperationsPNEG-1743 Vision for Tower Dryers 297. Data Logger Setup: By turning the data logger on, it records the following parameters of the dry
Table of ContentsPNEG-1743 Vision for Tower Dryers 3ContentsChapter 1 Safety ...
5. Operations30 PNEG-1743 Vision for Tower Dryers8. User Saved Defaults: Here, you have the following options:Save Settings: Allows user to store th
5. OperationsPNEG-1743 Vision for Tower Dryers 31Select Data Log Sample TimeNotice the “Sample Time” button in the upper left hand side of the dryer s
5. Operations32 PNEG-1743 Vision for Tower Dryers3. Owner’s Manual: This manual can be viewed on the Vision display screen. To view a manual, touch th
5. OperationsPNEG-1743 Vision for Tower Dryers 336. Software Version Info: This option will list the major software changes and additions in relatio
5. Operations34 PNEG-1743 Vision for Tower DryersModifying Moisture SetpointFigure 5Y Resetting Factory DefaultsIf the Vision system starts malfunctio
PNEG-1743 Vision for Tower Dryers 356. Moisture Control OptionsMoisture Control OptionsMoisture Control is used to regulate the moisture of the outgoi
6. Moisture Control Options36 PNEG-1743 Vision for Tower Dryers2 Speed TemperatureWhen to Use:For use when good management is available and a quick re
6. Moisture Control OptionsPNEG-1743 Vision for Tower Dryers 375 Speed TemperatureWhen to Use:For use with a wider moisture variation spread and for w
6. Moisture Control Options38 PNEG-1743 Vision for Tower DryersThis scheme also has a feature called “Auto-Centering”. If the controller is staying in
6. Moisture Control OptionsPNEG-1743 Vision for Tower Dryers 39Moisture Controlled SchemesThe moisture controlled schemes use the exiting moisture sen
Table of Contents4 PNEG-1743 Vision for Tower DryersM/C Button ...
6. Moisture Control Options40 PNEG-1743 Vision for Tower DryersThis scheme also has a feature called “Auto-Centering”. If the controller is staying in
6. Moisture Control OptionsPNEG-1743 Vision for Tower Dryers 41Variable MoistureWhen to Use:For use when minimum moisture management is available and
42 PNEG-1743 Vision for Tower Dryers7. Initial Settings CheckDealer Suggested Initial Settings Check1. Power on using the Control Power switch. Wait a
PNEG-1743 Vision for Tower Dryers 438. Safety Circuit Shutdown MessagesIn the event of a dryer malfunction, the following error screen will appear:Fig
8. Safety Circuit Shutdown Messages44 PNEG-1743 Vision for Tower Dryers0203 - Burner #X Vapor Temp High-LimitThis message indicates that the LP gas va
8. Safety Circuit Shutdown MessagesPNEG-1743 Vision for Tower Dryers 45020C - Burner #X Grain Overheat (Thermistor)This error indicates that an over-t
8. Safety Circuit Shutdown Messages46 PNEG-1743 Vision for Tower DryersMain I/O Shutdown Messages0E01 - Main I/O - Primary Unload Motor OverloadThis m
8. Safety Circuit Shutdown MessagesPNEG-1743 Vision for Tower Dryers 470E08 - Main I/O - Out of Grain Timer (OOG) ExpiredThis message indicates that t
8. Safety Circuit Shutdown Messages48 PNEG-1743 Vision for Tower DryersMoisture Control Shutdown Messages0F01 - MC - Network Connection FailedThis err
PNEG-1743 Vision for Tower Dryers 499. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to be
PNEG-1743 Vision for Tower Dryers 51. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator, to know a
This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in a
1. Safety6 PNEG-1743 Vision for Tower DryersDryer OperationThank you for choosing a GSI product. It is designed to give excellent performance and serv
1. SafetyPNEG-1743 Vision for Tower Dryers 7Operating PrecautionsREAD THESE INSTRUCTIONS BEFORE INSTALLATION AND OPERATIONSAVE FOR FUTURE REFERENCE1.
1. Safety8 PNEG-1743 Vision for Tower DryersPrepare for EmergenciesBe prepared if fire starts.Keep a first aid kit and fire extinguisher handy.Keep em
PNEG-1743 Vision for Tower Dryers 92. DecalsContact the local power company to have a representative survey the installation to assure the wiring is c
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