Grain-systems Tanks PNEG-4036 Bedienungsanleitung

PNEG-403640 Series 33' and 36' Diameter BinsConstruction ManualPNEG-4036Date: 06-13-13

10 PNEG-4036 40 Series 33' and 36' Diameter Bins2. DecalsRoof Damage Warning and DisclaimerExcessive vacuum (or pressure) may damage roof. U

2. DecalsPNEG-4036 40 Series 33' and 36' Diameter Bins 11ATTENTION: The decal shown below should be present on the outside of the door cover

2. Decals12 PNEG-4036 40 Series 33' and 36' Diameter BinsATTENTION: The decal shown below should be present on the outside of the door cove

2. DecalsPNEG-4036 40 Series 33' and 36' Diameter Bins 13Overfill WarningFigure 2A Maximum Bin CapacityWARNINGDO NOT OVERFILL BIN. Stored gr

14 PNEG-4036 40 Series 33' and 36' Diameter Bins3. General OverviewGeneral InformationGeneral information, overview and instructions needed

3. General OverviewPNEG-4036 40 Series 33' and 36' Diameter Bins 15Figure 3A Anchor Bolt Chords for 33' Diameter 2 Post BinDiameter 33&

3. General Overview16 PNEG-4036 40 Series 33' and 36' Diameter BinsFigure 3B Anchor Bolt Chords for 33' Diameter 3 Post BinDiameter 33&

3. General OverviewPNEG-4036 40 Series 33' and 36' Diameter Bins 17Figure 3C Anchor Bolt Chords for 36' Diameter 2 Post BinDiameter 36&

3. General Overview18 PNEG-4036 40 Series 33' and 36' Diameter BinsFigure 3D Anchor Bolt Chords for 36' Diameter 3 Post BinDiameter 36&

3. General OverviewPNEG-4036 40 Series 33' and 36' Diameter Bins 19Tools Required for ConstructionGeneral tools needed to perform this const

2 PNEG-4036 40 Series 33' and 36' Diameter BinsAll information, illustrations, photos, and specifications in this manual are based on the la

3. General Overview20 PNEG-4036 40 Series 33' and 36' Diameter BinsGuidelines for Construction Procedures and Lifting Jack UsageThe followin

3. General OverviewPNEG-4036 40 Series 33' and 36' Diameter Bins 21Guidelines for Placement of the Decal Sidewall SheetUse the following as

22 PNEG-4036 40 Series 33' and 36' Diameter Bins4. Bolt and Nut UsageHardware Requirements for Sidewalls and StiffenersBolt and Nut Pairings

4. Bolt and Nut UsagePNEG-4036 40 Series 33' and 36' Diameter Bins 23Hardware for 3 Post Sidewall Sheets on Bins that are 18' to 90&apo

4. Bolt and Nut Usage24 PNEG-4036 40 Series 33' and 36' Diameter BinsBolt Torque SpecificationsThe specification torque table below will he

4. Bolt and Nut UsagePNEG-4036 40 Series 33' and 36' Diameter Bins 25Bolt IdentificationUse the following information to identify the bolts

4. Bolt and Nut Usage26 PNEG-4036 40 Series 33' and 36' Diameter BinsBolt (S-277)An S-277 is a 5/16" x 1-1/4" YDP bolt pre-assemb

4. Bolt and Nut UsagePNEG-4036 40 Series 33' and 36' Diameter Bins 27Bolt (S-7485)An S-7485 is a 3/8" x 1" JS hex bolt with flange

4. Bolt and Nut Usage28 PNEG-4036 40 Series 33' and 36' Diameter BinsBolt (S-7486)An S-7486 is a 3/8" x 1-1/2" JS hex bolt with a

4. Bolt and Nut UsagePNEG-4036 40 Series 33' and 36' Diameter Bins 29Bolt (S-10261)An S-10261 is a 7/16" x 3-1/4" JS bolt that is

Table of ContentsPNEG-4036 40 Series 33' and 36' Diameter Bins 3ContentsChapter 1 Safety ...

4. Bolt and Nut Usage30 PNEG-4036 40 Series 33' and 36' Diameter BinsColor Chart for Bin Hardware Bucket LidsFor ease of identification, ha

PNEG-4036 40 Series 33' and 36' Diameter Bins 315. Assembling Sidewall SheetsColor Codes for Sidewall Gauge IdentificationUse this chart to

5. Assembling Sidewall Sheets32 PNEG-4036 40 Series 33' and 36' Diameter BinsCaulking Detail for Standard (Non-Laminated) SheetsTo keep out

5. Assembling Sidewall SheetsPNEG-4036 40 Series 33' and 36' Diameter Bins 33Figure 5B Caulking Detail as Viewed from Inside of the Bin4. Us

5. Assembling Sidewall Sheets34 PNEG-4036 40 Series 33' and 36' Diameter BinsCaulking Detail for Laminated Quad Pattern SheetsTo keep out mo

5. Assembling Sidewall SheetsPNEG-4036 40 Series 33' and 36' Diameter Bins 35Figure 5D Laminated Figurate Punched Sidewall Sheets View from

5. Assembling Sidewall Sheets36 PNEG-4036 40 Series 33' and 36' Diameter Bins1. When assembling two (2) assembled laminated sheets to each o

PNEG-4036 40 Series 33' and 36' Diameter Bins 376. StiffenersStiffener Part Number DescriptionPart numbers are printed on the end of each st

6. Stiffeners38 PNEG-4036 40 Series 33' and 36' Diameter BinsStandard StiffenersUse the following information to determine the differences b

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 39Top StiffenersUse the following information to determine the differences betwee

Table of Contents4 PNEG-4036 40 Series 33' and 36' Diameter BinsClose-Punch Connection for a Base Stiffener (10-16 Gauge) to a Base Boot ...

6. Stiffeners40 PNEG-4036 40 Series 33' and 36' Diameter BinsStiffeners SpliceUse the following information to determine the gauge of the sp

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 41Base StiffenersUse the following information to determine the differences betwe

6. Stiffeners42 PNEG-4036 40 Series 33' and 36' Diameter BinsBase BootsUse the following information to determine the differences between th

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 43Close-Punch Connection for a 1 Ring Top Stiffener (16 Gauge) and a 2 Ring Stiff

6. Stiffeners44 PNEG-4036 40 Series 33' and 36' Diameter Bins2 Ring Top Stiffener to a 2 Ring Stiffener (15-16 Gauge) ConnectionRefer to the

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 45Close-Punch Connection for a 2 Ring Top Stiffener to a 2 Ring Stiffener (16 Gau

6. Stiffeners46 PNEG-4036 40 Series 33' and 36' Diameter Bins2 Ring Stiffener (15-16 Gauge) to a 2 Ring Stiffener (15-16 Gauge) ConnectionRe

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 47Close-Punch Connection for a 2 Ring Stiffener (16 Gauge) to a 2 Ring Stiffener

6. Stiffeners48 PNEG-4036 40 Series 33' and 36' Diameter Bins2 Ring Stiffener (0-14 Gauge) to a 2 Ring Stiffener (0-14 Gauge) ConnectionRefe

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 49Close-Punch Connection for a 2 Ring Stiffener (0-14 Gauge) to a 2 Ring Stiffene

PNEG-4036 40 Series 33' and 36' Diameter Bins 51. SafetySafety GuidelinesThis manual contains information that is important for you, the own

6. Stiffeners50 PNEG-4036 40 Series 33' and 36' Diameter Bins2 Ring Stiffener (0-14 Gauge) to a Close-Punch Base Stiffener(2-8 Gauge) Connec

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 51Close-Punch Connection for a 2 Ring Stiffener (0-14 Gauge) to a Base Stiffener

6. Stiffeners52 PNEG-4036 40 Series 33' and 36' Diameter Bins2 Ring Stiffener (0-14 Gauge) to a Base Stiffener (10-16 Gauge) ConnectionRefer

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 532 Ring Stiffener (2-14 Gauge) to a Base Stiffener (10-16 Gauge) ConnectionRefer

6. Stiffeners54 PNEG-4036 40 Series 33' and 36' Diameter Bins2 Ring Stiffener (15-16 Gauge) to a Base Stiffener (10-16 Gauge) ConnectionRefe

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 55Close-Punch Connection for a 2 Ring Stiffener (16 Gauge) to a Base Stiffener (1

6. Stiffeners56 PNEG-4036 40 Series 33' and 36' Diameter BinsClose-Punch 2 Ring Stiffener (2-14 Gauge) to a Laminated Stiffener (2 Gauge) wi

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 57Close-Punch Laminated Stiffeners (2 Gauge) with Inserts (10-14 Gauge)Refer to t

6. Stiffeners58 PNEG-4036 40 Series 33' and 36' Diameter BinsClose-Punch Laminated Stiffener (2 Gauge) with an Insert (10-14 Gauge) to a Lam

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 59Base Stiffener (10-16 Gauge) to a Base Boot ConnectionRefer to the following in

1. Safety6 PNEG-4036 40 Series 33' and 36' Diameter BinsGeneral Safety StatementOur foremost concern is your safety and the safety of others

6. Stiffeners60 PNEG-4036 40 Series 33' and 36' Diameter BinsClose-Punch Connection for a Base Stiffener (10-16 Gauge) to a Base BootRefer t

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 61Close-Punch Connection for a Base Stiffener (2+2 Gauge - 8 Gauge) to a Base Boo

6. Stiffeners62 PNEG-4036 40 Series 33' and 36' Diameter BinsClose-Punch Laminated Base Stiffener (2 Gauge) with Insert (2+14 to 2+10 Gauge)

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 63Close-Punch Standard Stiffener to a 12 Bolt Pattern Laminated Stiffener with In

6. Stiffeners64 PNEG-4036 40 Series 33' and 36' Diameter Bins12 Bolt Pattern Close-Punch Laminated Stiffeners with InsertRefer to the follow

6. StiffenersPNEG-4036 40 Series 33' and 36' Diameter Bins 65Close-Punch 12 Bolt Pattern Laminated Stiffener to Laminated Base Stiffener wit

6. Stiffeners66 PNEG-4036 40 Series 33' and 36' Diameter BinsClose-Punch 12 Bolt Pattern Laminated Stiffener to Laminated Base Stiffener wit

PNEG-4036 40 Series 33' and 36' Diameter Bins 677. Base Angle InstallationInstalling the Base AngleInstalling the base angle ring will help

7. Base Angle Installation68 PNEG-4036 40 Series 33' and 36' Diameter BinsAnchor Bolt DetailThe following is the minimum requirement for anc

7. Base Angle InstallationPNEG-4036 40 Series 33' and 36' Diameter Bins 69Installing the Base Angle ShimsA section of the base boot plate wi

1. SafetyPNEG-4036 40 Series 33' and 36' Diameter Bins 7Safety InstructionsOur foremost concern is your safety and the safety of others asso

7. Base Angle Installation70 PNEG-4036 40 Series 33' and 36' Diameter BinsAnchor Bolt Washer InstallationAnchor bolt washers help to cover t

PNEG-4036 40 Series 33' and 36' Diameter Bins 718. InstructionsInstructions for Stirring DevicesBins are offered in more than one structural

8. Instructions72 PNEG-4036 40 Series 33' and 36' Diameter BinsAuto-Vent Assembly and Installation InstructionsThe following instructions a

8. InstructionsPNEG-4036 40 Series 33' and 36' Diameter Bins 73Assembly (Continued)Figure 8B Installation8. If the roof sheet does not have

8. Instructions74 PNEG-4036 40 Series 33' and 36' Diameter BinsInstallation (Continued)Figure 8D Figure 8ERef # Part # DescriptionA MIS-678

8. InstructionsPNEG-4036 40 Series 33' and 36' Diameter Bins 75Wire Grill Guard Roof Vent Assembly and Installation InstructionsThe followin

8. Instructions76 PNEG-4036 40 Series 33' and 36' Diameter BinsAssembly (Continued)Figure 8GInstallation7. If the roof sheet does not have

8. InstructionsPNEG-4036 40 Series 33' and 36' Diameter Bins 77Installation (Continued)Figure 8I Figure 8JRef # Part # DescriptionA MIS-6780

78 PNEG-4036 40 Series 33' and 36' Diameter Bins9. Manway Cover AssemblyRound Manway CoverRound manway cover detail for bins 60' and sm

PNEG-4036 40 Series 33' and 36' Diameter Bins 7910. Center Collar DetailsCenter Collar DetailsThe standard roof with a dome cap lid will hav

1. Safety8 PNEG-4036 40 Series 33' and 36' Diameter BinsPrepare for EmergenciesBe prepared if fire starts.Keep a first aid kit and fire exti

80 PNEG-4036 40 Series 33' and 36' Diameter Bins11. Roof AssemblyRoof AssemblyAfter completing the first sidewall ring, you are ready to beg

11. Roof AssemblyPNEG-4036 40 Series 33' and 36' Diameter Bins 81For best results in erecting the roof, install two (2) roof panels in four

11. Roof Assembly82 PNEG-4036 40 Series 33' and 36' Diameter BinsRoof Assembly for 33' and 36' Roofs with Standard Peak CapNOTE:

11. Roof AssemblyPNEG-4036 40 Series 33' and 36' Diameter Bins 83Roof Assembly for 33' and 36' Roofs with Standard Peak Cap (Conti

11. Roof Assembly84 PNEG-4036 40 Series 33' and 36' Diameter BinsRoof Assembly for 33' and 36' Roofs with Standard Peak Cap (Cont

PNEG-4036 40 Series 33' and 36' Diameter Bins 8512. Support Ring InstructionsRing InstructionsBe sure to install ladder rungs and safety ste

12. Support Ring Instructions86 PNEG-4036 40 Series 33' and 36' Diameter BinsRoof Support Ring InstructionsRoof support rings are standard

12. Support Ring InstructionsPNEG-4036 40 Series 33' and 36' Diameter Bins 87Roof Support Ring Instructions (Continued)Figure 12B Ref # Part

12. Support Ring Instructions88 PNEG-4036 40 Series 33' and 36' Diameter BinsRoof Support Ring Instructions (Continued)NOTE: Welding of exp

PNEG-4036 40 Series 33' and 36' Diameter Bins 8913. Roof Assembly Instructions33' and 36' Flat Top InstructionsFigure 13A Ref # Pa

1. SafetyPNEG-4036 40 Series 33' and 36' Diameter Bins 9Safety Sign-Off SheetAs a requirement of O.S.H.A., it is necessary for the employer

13. Roof Assembly Instructions90 PNEG-4036 40 Series 33' and 36' Diameter BinsTemperature Cable Support PackageTemperature Cable Support Pac

PNEG-4036 40 Series 33' and 36' Diameter Bins 9114. Roof Truss Details33' and 36' Roof Truss DetailsFigure 14A Ref # Part # Descri

14. Roof Truss Details92 PNEG-4036 40 Series 33' and 36' Diameter BinsFor Eave Height Greater than 40'-5'' - 33' and 36&

PNEG-4036 40 Series 33' and 36' Diameter Bins 9315. AccessoriesWind Ring RequirementsWind rings give additional strength against high winds

15. Accessories94 PNEG-4036 40 Series 33' and 36' Diameter BinsWind Ring Requirements (Continued)Figure 15B Installing Wind RingsInstallati

15. AccessoriesPNEG-4036 40 Series 33' and 36' Diameter Bins 95Installing Wind Rings (Continued)1. Install a wind ring bracket (B) to each s

15. Accessories96 PNEG-4036 40 Series 33' and 36' Diameter BinsInstalling Wind Rings (Continued)Figure 15D Exploded View of Wind Ring Insta

PNEG-4036 40 Series 33' and 36' Diameter Bins 9716. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products whic

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in