Grain-systems Bin Accessories PNEG-914 Bedienungsanleitung

PNEG-914Installation and Operation of Flex-FloModel 220, 300, 350, 500 and HRInstallation and Owner’s ManualPNEG-914Date: 02-04-11

10 PNEG-914 Flex-Flo3. IntroductionApplicationsIn poultry application, Flex-Flo Fill System conveys feed from bulk feed tank to hoppers inside the pou

PNEG-914 Flex-Flo 114. Flex-Flo Specifications (English/Metric)Flex-Flo Systems SpecificationsFigure 4A The Feed Tank ConnectionsFeed Tank Orientation

4. Flex-Flo Specifications (English/Metric)12 PNEG-914 Flex-FloTank Centerline to Building Entrance Distance “X” from Given Height “H” (English) Model

4. Flex-Flo Specifications (English/Metric)PNEG-914 Flex-Flo 13Figure 4D Equipment Orientation ChartsTank Centerline to Building Entrance Distance “X”

4. Flex-Flo Specifications (English/Metric)14 PNEG-914 Flex-FloFigure 4E Equipment Orientation ChartsModel 220, 300, 350 and HR with 5' Radius El

PNEG-914 Flex-Flo 155. InstallationBoot and Transfer Plate InstallationNOTE: Installation of the boot is the same whether the tank has the standard co

5. Installation16 PNEG-914 Flex-FloSlide Gate InstallationInsert the slide into the transfer plate. The slide must be in its operating position prior

5. InstallationPNEG-914 Flex-Flo 17Inspection/Clean-Out Plate InstallationOnce the installation of the auger tubes and auger is complete, insert the i

5. Installation18 PNEG-914 Flex-FloFeed Tank CollarThe standard bulk feed tank is supplied with a 16'' (40.64 cm) hopper opening. If needed,

5. InstallationPNEG-914 Flex-Flo 19Straight-Through Tandem InstallationThe straight-through tandem system should be installed the same as a single tan

2 PNEG-914 Flex-Flo

5. Installation20 PNEG-914 Flex-FloAuger TubingAuger Tubing InstallationThe auger tubing is one of the most important parts of the Flex-Flo Fill Syste

5. InstallationPNEG-914 Flex-Flo 21Auger Tubing Installation (Continued)5. Remove the non-belled end of the straight tubing from the “building” elbow.

5. Installation22 PNEG-914 Flex-FloCementing ProcedureFlex-Flo Systems have specially formulated PVC tubing. For strong tube connections, apply the PV

5. InstallationPNEG-914 Flex-Flo 23Drop Kit Installation1. Wrap the rotary slide over the outlet hole and around the auger tube. Position the slides w

5. Installation24 PNEG-914 Flex-FloDrop Kit Installation (Continued)7. Thread the short rope end through the red ball and tie a knot in the rope to ho

5. InstallationPNEG-914 Flex-Flo 25Power Unit and Control UnitFlex-Flo offers two (2) different types of power units, direct drive unit and belt drive

5. Installation26 PNEG-914 Flex-FloDirect Drive Power Unit/Control Unit1. Bolt the tube anchor to the control unit body with a flat washer on each of

5. InstallationPNEG-914 Flex-Flo 27Belt Drive Power/Control Unit1. Bolt the tube anchor to the control unit body with a flat washer on each of the fou

5. Installation28 PNEG-914 Flex-FloAugerThe auger should be handled with great care. Do not install the auger until the kinks have been removed. The k

5. InstallationPNEG-914 Flex-Flo 29Auger Installation (Continued)7. Draw the auger out of the tubing as far as required. Measure the length between th

Table of ContentsPNEG-914 Flex-Flo 3ContentsChapter 1 Safety ...

5. Installation30 PNEG-914 Flex-FloExtension Hopper Installation1. To ease the installation, mount the extension hopper top section to the Flex-Flo tu

5. InstallationPNEG-914 Flex-Flo 31Extension Hopper Installation (Continued)Figure 5Z Extension Mounting DirectionsFigure 5AA Extension System6. Insta

5. Installation32 PNEG-914 Flex-Flo8. The extension unit switch should actuate prior to “bottoming out” when pressed in and return back to its origina

5. InstallationPNEG-914 Flex-Flo 338. When a multi-story building is supplied by one auger solely, obtain total drop-out at each outlet. A time clock

34 PNEG-914 Flex-FloNOTES

PNEG-914 Flex-Flo 356. Parts List1. Flex-Flo Feed Line Components2. Direct Drive Power Unit Assemblies3. Model 220 Unloader and Anchor Assembly4. Mode

6. Parts List36 PNEG-914 Flex-FloFlex-Flo Feed Line ComponentsRef # Model 220 Model 300 Model 350 Model 500 Model HR Description1 BLK-10847 BLK-10847

6. Parts ListPNEG-914 Flex-Flo 37Direct Drive Power Unit Assemblies

6. Parts List38 PNEG-914 Flex-FloDirect Drive Power Unit Assemblies Parts ListDirect Drive Power Unit Gearbox OrientationPart #DescriptionType A Type

6. Parts ListPNEG-914 Flex-Flo 39Direct Drive Power Unit Assemblies Parts List (Continued)Direct Drive Power Unit Gearbox OrientationPart #Description

Table of Contents4 PNEG-914 Flex-FloChapter 7 Wiring Diagrams ...

6. Parts List40 PNEG-914 Flex-FloModel 220 Unloader and Anchor AssemblyRef # Part # Description Qty1 FLX-4331 Model 220 Flex-Flo Single through Unload

6. Parts ListPNEG-914 Flex-Flo 41Model 300, 350 and HR Unloader and Anchor AssemblyRef #Model 300 Model 350Part # Description Part # Description1 FLX-

6. Parts List42 PNEG-914 Flex-FloModel 500 Unloader and Anchor AssemblyRef # Part # Description Qty1 FLX-2065 Model 500 Flex-Flo Single through Unload

6. Parts ListPNEG-914 Flex-Flo 43Direct Drive and Tube AnchorRef # Part # DescriptionFLX-2699 220 D.D. Driver and Tube AnchorFLX-2696 300 D.D. Driver

6. Parts List44 PNEG-914 Flex-FloBelt Drive and Tube Anchor

6. Parts ListPNEG-914 Flex-Flo 45Belt Drive and Tube Anchor Parts ListRef # Part # DescriptionFLX-2695 220 B.D. Driver and Tube AnchorFLX-2692 300 B.D

6. Parts List46 PNEG-914 Flex-FloModel 220, 300 and 350 Control Unit (FLX-4496)

6. Parts ListPNEG-914 Flex-Flo 47Model 220, 300 and 350 Control Unit (FLX-4496) Parts ListRef # Part # Description Qty1 FLX-2017 Powerhead Drop 12 DC-

6. Parts List48 PNEG-914 Flex-FloFlex-Flo Control Unit (FLX-5015)

6. Parts ListPNEG-914 Flex-Flo 49Flex-Flo Control Unit (FLX-5015) Parts ListRef # Part # Description Qty1 FLX-4516 Electrical Box Bottom Drilled 12 FL

PNEG-914 Flex-Flo 51. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator, to know and understand. T

6. Parts List50 PNEG-914 Flex-FloBelt Drive Power UnitRef # Part # DescriptionFLX-4179 14'' Belt Drive Power Unit (Less Motor)1 FLX-2986 Bel

6. Parts ListPNEG-914 Flex-Flo 51Direct Drive Power Unit* NOTE: To order a gearbox with the opposite orientation (rotated 180°), add an “R” to the end

6. Parts List52 PNEG-914 Flex-FloDrop Kit/Kwik-Attach Drop KitDrop Kit Parts List Kwik-Attach Drop Kit Parts ListRef # Part # DescriptionFLX-2432 Mode

6. Parts ListPNEG-914 Flex-Flo 53Unloader SwitchRef # Part # Description Qty1 FLX-4157A Back Plate, Unloader Switch Assembly 12 FLX-4410 Diaphragm Ass

6. Parts List54 PNEG-914 Flex-FloMicro Drop Tube Switch/Proximity SwitchMicro Drop Tube Switch Parts ListProximity Switch Parts ListRef # Part # Descr

PNEG-914 Flex-Flo 557. Wiring DiagramsFLX-4496 or FLX-5015 Factory Wiring Diagram

7. Wiring Diagrams56 PNEG-914 Flex-FloWiring Diagram for Extension Flex-Flo Using Smart-Flex Control

7. Wiring DiagramsPNEG-914 Flex-Flo 57Wiring Diagram for Extension Flex-Flo Using Two (2) FLX-4496 Controls

7. Wiring Diagrams58 PNEG-914 Flex-FloFlex-Flo Control with 220 Volt 24 Hour Time Clock

7. Wiring DiagramsPNEG-914 Flex-Flo 59Flex-Flo Control with Proximity Switch (AP-1002)

1. Safety6 PNEG-914 Flex-FloGeneral Safety StatementOur foremost concern is your safety and the safety of others associated with grain handling equipm

7. Wiring Diagrams60 PNEG-914 Flex-FloFlex-Flo Control with Proximity Switch (AP-2983)

7. Wiring DiagramsPNEG-914 Flex-Flo 61Flex-Flo Control with Drop Tube Switch or Hopper Level Switch

7. Wiring Diagrams62 PNEG-914 Flex-FloFlex-Flo Control with Smart IR Sensor (FLX-4951)

PNEG-914 Flex-Flo 638. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects

Copyright © 2011 by GroupPrinted in the USA This equipment shall be installed in accordance with the current installation codes and applicab

1. SafetyPNEG-914 Flex-Flo 7CE ComplianceIn accordance with European Union Directives, GSI has made every effort to ensure that this product complies

8 PNEG-914 Flex-Flo2. DecalsDC-884DC-1238THE GSI GROUPFLX-4512ELECTRICAL BOX ASSEMBLYCONTACT RATING: 1-1/2 HP @ 240 VAC MAX.,25 FLA, 1 PHASECOIL RATIN

2. DecalsPNEG-914 Flex-Flo 9DC-884