Grain-systems Tanks PNEG-4090A Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - 90 Ft Diameter Bin – Alpha

90 Ft Diameter Bin – AlphaModels:40–SERIES BINConstruction ManualPNEG-4090ADate: 07-25-13PNEG-4090A

Seite 2

Chapter 1: Safety PrecautionsTable 1-1 Description of the different cautionary symbols (cont'd.)Symbol DescriptionThis symbol indicates a potenti

Seite 3 - Contents

Chapter 7: Roof AssemblyIMPORTANT: The ladder assembly (A or B or C or D) and the manway hole (I or J or K or L) locationsmust be determined before th

Seite 4 - Table of Contents

Chapter 7: Roof AssemblyGuidelines for Assembling and Lifting the A-Frame Rafter SectionsThe roof is assembled in sections and referred to as A-frame

Seite 5

Chapter 7: Roof Assembly• Use evenly distributed connection points of support when lifting.• Before attempting a lift, adjust each lifting cable to ac

Seite 6

Chapter 7: Roof AssemblyFigure 7-25 Exploded view of A-frame to center collarAA-frame rafter assembly C 1/2 x 1-3/4 in. flange bolt (S-10252)BCenter c

Seite 7 - 1 Safety Precautions

Chapter 7: Roof AssemblyFigure 7-26 Attaching the rafter to the eave bracketAA-frame rafter assemblyD1/2 in. flange nut (S-10253)B1/2 x 1-3/4 in. flan

Seite 8

Chapter 7: Roof AssemblyNOTE: Ensure that the orientation of the roof panel clip is correct, roof panel holes facing the roofand the notch in the roof

Seite 9 - Cautionary Symbols

Chapter 7: Roof AssemblyInstalling the 6–Hole Intermediate PurlinsIntermediate purlins must be installed to connect each A-frame roof rafter assembly

Seite 10 - Safety Decals

Chapter 7: Roof AssemblyInstalling the 4–Hole Intermediate PurlinsIntermediate purlins must be installed to connect each A-frame roof rafter assembly

Seite 11 - Chapter 1: Safety Precautions

Chapter 7: Roof AssemblyAttaching the Roof PanelsRoof panels overlap the previous roof panel, giving protection from outside elements.Before You Begin

Seite 12

Chapter 7: Roof AssemblyFigure 7-31 Installing the lower roof panelsA Lower roof panel (CTR-0205) E 5/16 in. flange nut (S-3611)D 5/16-18 x 1 flange b

Seite 13 - Safety Sign-off Sheet

Chapter 1: Safety PrecautionsATTENTION: Decal shown below must be present on the outside of the door cover of the two ring, 24 in.(61 cm) porthole doo

Seite 14

Chapter 7: Roof AssemblyFigure 7-32 Installing the upper roof panelsB Exposed gap E5/16 in. flange nut (S-3611)C Upper roof panel (CTR-0204)FA-frame r

Seite 15 - 2 General Overview

Chapter 7: Roof AssemblyFigure 7-33 Installing the roof panels into exposed gapsALower roof panel (CTR-0205)D5/16-18 x 1 flange bolt with sealing wash

Seite 16 - Chapter 2: General Overview

Chapter 7: Roof AssemblyFigure 7-34 Securing the overlapping upper and lower panelsA Lower roof panel (CTR-0205) D 5/16-18 x 1 flange bolt with sealin

Seite 17 - Construction

Chapter 7: Roof AssemblyNOTE: Ensure that holes are drilled from inside of the bin.IMPORTANT: Failure to properly secure the roof panel to the purlin

Seite 18

Chapter 7: Roof AssemblyEach roof flashing section overlaps and bolts together with the previously installed roof flashing section.1. Install the firs

Seite 19

Chapter 7: Roof AssemblyFigure 7-36 Installation of the first roof flashing sectionARoof flashing (CTR-0206) C 5/16 in. flange nut (S-3611)B5/16-18 x

Seite 20 - Sample Gauge Sheet

Chapter 7: Roof AssemblyFigure 7-37 Assembling the short center collar channelsA3/8 in. nut (S-456)DShort channel clip (CTR-0082)B3/8 x 1 in. bolt (S-

Seite 21

Chapter 7: Roof AssemblyFigure 7-38 Assembling the long center collar channelsFShort center collar channel (CTR-0081)H1/2 in. flange nut (S-10253)G 1/

Seite 22

Chapter 7: Roof Assembly18.Align the holes in the splice plate (J) and side cap plate (L) with the holes in the long center collarchannel (I), and ins

Seite 23 - 3 Hardware Requirements

Chapter 7: Roof AssemblyFigure 7-39 Installing the cap platesILong center collar channel (CTR-0080)N3/8 x 1 in. bolt with sealing washer (S-7487)JSpli

Seite 24 - Bolt Torque Specifications

Chapter 1: Safety PrecautionsATTENTION: Decal shown below must be present on the outside of the door cover of the two ring, 24 in.(61 cm) porthole doo

Seite 25 - Identifying Bolt Grades

Chapter 7: Roof Assembly26.Ensure all holes are aligned, and install flange bolts (U) and flange nuts (T) into each collar channelclip.27.Disconnect t

Seite 26

Chapter 7: Roof AssemblyFigure 7-41 Cap plate assembly installedX3/8 x 1 in. bolt with sealing washer (S-7487)ZHoles for conveyor support bracketsY3/8

Seite 27 - Bolt S-277

Chapter 7: Roof AssemblyInstalling the Conveyor Support Brackets to the Peak CapConveyor support brackets are attached to the peak cap and allow suppo

Seite 28 - Bolt S-7486

8 AccessoriesTopics Covered in this Chapter▪ Installing Roof Ladder Steps▪ Roof Ring Placement▪ Installing a Roof Ring▪ Installation of Peak–To– Exhau

Seite 29 - Bolt S-10252

Chapter 8: AccessoriesInstalling Roof Ladder StepsRoof ladder steps will allow access to roof and manway access.What You Should KnowEach eave-to-peak

Seite 30 - Bolt S-10261

Chapter 8: AccessoriesUse the following table as a guide to the location of each ladder step (rung).Table 8-1 Ladder Rung Placement ChartBin DiameterL

Seite 31 - 4 Assembling Sidewall Sheets

Chapter 8: AccessoriesNOTE: The table above shows the correct ladder step and part number to be installed in the correspondinghole in the roof rib. Sh

Seite 32

Chapter 8: AccessoriesInstalling a Roof RingQuantity and part numbers of roof ring kits vary with the location placement and with the size of each bin

Seite 33

Chapter 8: Accessories6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B).NOTE: Install the threaded stud (F)

Seite 34

Chapter 8: AccessoriesInstallation of Peak–To– Exhauster Ladder KitBefore installing the roof exhauster, the peak-to-exhauster ladder kit may be insta

Seite 35

Chapter 1: Safety PrecautionsSafety Sign-off SheetSign-off sheet verifying that all personnel have read and understood the safety instructions.As a re

Seite 36

Chapter 8: AccessoriesTable 8-2 Peak-to-Exhauster Ladder Rung KitBin DiameterLocation 72 ft 75 ft 78 ft 90 ft 105 ft 135 ft↑Bin Peak37 LS-260-136 LS-2

Seite 37 - 5 Base Angle Installation

Chapter 8: Accessories1. Position the roof panels (K) spanned by the roof exhauster mounting plate on the ground. Align theroof panel holes as if they

Seite 38 - example

Chapter 8: Accessories5. Remove the roof exhauster mounting plate (F), to make the necessary cut along the mark or scribe(I).Figure 8-7 Using the roof

Seite 39 - Anchor Bolt Detail

Chapter 8: AccessoriesFigure 8-8 Roof exhauster assemblyA5/16 x 1 in. hex bolt (S-10260)D5/16 in. flange nut, (S-3611)BRoof exhauster hoodEExhauster m

Seite 40

Chapter 8: AccessoriesNOTE: The roof exhauster kit is shipped with additional parts. The following part numbers will not be usedon 40-series bins:MIS-

Seite 41

Chapter 8: AccessoriesFigure 8-9 Installing roof exhausterARoof exhauster flashing (CTR-0274)E5/16 flange nut (S-3611)B5/16-18 x 1 flange bolt, with s

Seite 42

Chapter 8: AccessoriesFigure 8-10 Sealing caulk locationDRoof exhauster assemblyHSealing caulkAssembling the Auto Roof VentThe following instructions

Seite 43 - 6 Stiffeners

Chapter 8: AccessoriesFigure 8-11 Assembling the flapAHold-down angle (MIS-4404)DRoof vent housing assembly (MIS-6778)B5/16 x 1-1/4 in hex bolt (S-277

Seite 44 - Chapter 6: Stiffeners

Chapter 8: Accessories5. Insert another hex bolt (B) through the other side of the roof vent housing (D), and install a flange nut(E) to the hex bolt

Seite 45 - Laminated and Thicker Only)

Chapter 8: AccessoriesInstalling the Wire Grill Guard and Auto Roof VentsThe following instructions are for installing the wire grill guard roof vent

Seite 46 - Standard Stiffeners

NOTES14 Pneg-4090A 90 Ft Diameter 40-Series Bin

Seite 47 - Top Stiffeners

Chapter 8: AccessoriesC Foam strips (side strips MIS-6781) (topstrip MIS-6780)G 5/16 x 3/4 in. flange bolt (S-275)DRoof panel (part number varies)H5/1

Seite 48 - Stiffeners Splice

Chapter 8: AccessoriesFigure 8-14 Manway coverAHinge base (MW-291) GManway sillBManway roof panel (CTR-0302)HHinge leaf (MW-272)C 5/16 x 3/4 in. hex b

Seite 49 - Base Stiffeners

Chapter 8: AccessoriesNOTE: A portion of the last ladder section may need to be cut to fit the proper length to the ground or tothe intermediate platf

Seite 50 - Base Boots

Chapter 8: AccessoriesFigure 8-16 Positioning the ladderA Manway access B Ladder assembly1. Install the right-hand starter bracket (C) to the top hole

Seite 51 - Connection

Chapter 8: Accessories7. Tighten hardware to the recommended torque specifications. See Bolt Torque Specifications, page24.8. Install the ladder (B) t

Seite 52 - Stiffener (16 Ga)

Chapter 8: AccessoriesFigure 8-17 Installing ladder bracketsB Ladder assembly J5/16 in. hex bolt (S-275)C Starter bracket (RH LDR-4347)KStarter bracke

Seite 53

Chapter 8: AccessoriesInstalling Inside Ladder Bottom BracketThe ladder bottom bracket keeps the lower portion of the ladder secure.What You Should Kn

Seite 54 - (2–8 Ga) Connection

Chapter 8: AccessoriesFigure 8-18 Bottom ladder bracketA Ladder assembly E5/16 x 3/4 in. flange bolt (S-7482)BLadder bottom bracket (LDR5133)F3/8 in.

Seite 55 - Base Stiffener (2–8 Ga)

Chapter 8: Accessories• Installation of multiple systems may require additional wind rings and must be placed a minimum of90 degrees apart. Installati

Seite 56

Chapter 8: AccessoriesFigure 8-19 Two and three post stiffener examplesATypical 24-ring binDTwo post stiffenerBTypical 29-ring binEThree post stiffene

Seite 57 - Stiffener (10–16 Ga)

2 General OverviewTopics Covered in this Chapter▪ General Information▪ Anchor Bolt Charts▪ Tools Required for Construction▪ Guidelines for Proper Stor

Seite 58

Chapter 8: AccessoriesTable 8-3 Sidewall Instructions (Two Post Stiffener)Number of Rings on the Bin Chute Location Horizontal Starting LocationAllLoc

Seite 59

Chapter 8: AccessoriesFigure 8-20 First Chute Locations (Two Post Stiffener Only) and Spacing of each baffle chuteAStiffener’s center line G Field dri

Seite 60

Chapter 8: AccessoriesNOTE: Depending on the location of the baffle chute (C), the measurement from the sidewall edgewill vary (D or E).3. Locate the

Seite 61 - Base Boot

Chapter 8: AccessoriesEMeasurement from edge of sidewall sheetto center line of baffle chute, 75 in. (190.5cm)KTypical spacing, approximately 8 in. (2

Seite 62 - Stiffener with Insert

Chapter 8: AccessoriesFigure 8-22 Vertical line location of discharge chuteAColumn of bolt holes C Measurement, approximately 11 in. (27.94 cm)BBaffle

Seite 63

Chapter 8: AccessoriesFigure 8-23 Horizontal line location of discharge chuteD Vertical center line F Center of discharge chute locationE Sidewall hor

Seite 64

Chapter 8: AccessoriesFigure 8-24 Discharge Chute Hole OutlineD Vertical center line G Horizontal center line10.Separate the upper sidewall panel (I)

Seite 65

Chapter 8: AccessoriesFigure 8-25 Discharge chute assembly (view form inside the bin)H Discharge chute assembly J Lower sidewall panelI Upper sidewall

Seite 66

Chapter 8: AccessoriesFigure 8-26 Field drilling discharge chute assembly (view from inside the bin)H Discharge chute assembly K 3/8 x 1-1/2 in. flang

Seite 67 - 7 Roof Assembly

Chapter 8: AccessoriesFigure 8-27 Reinstall baffle chute (view from inside the bin)BBaffle chuteM Field drilled hole location15.Tighten hardware to th

Seite 68

Chapter 2: General OverviewFigure 2-1 Anchor bolt chords for 90 diameter 3–post binBolt Radius (B)Anchor Quantityft and inm and cm45 –1-15/16 13.765 9

Seite 69

Chapter 8: AccessoriesWind Ring RequirementsWind rings give additional strength against high winds and uneven loads. The quantities and placement ofwi

Seite 70

Chapter 8: AccessoriesFigure 8-29 Dimensions for OSHA Compliant Ladder Rung PlacementNOTE: Ensure the wind rings are installed in rela-tion to the lad

Seite 71

Chapter 8: Accessories1. Install a wind ring bracket (B) to each stiffener (C) using flange bolts (A) and flange nuts (D).Figure 8-30 Wind ring bracke

Seite 72

Chapter 8: AccessoriesFigure 8-31 Exploded view of wind ring installed at upper portion of stiffenerAFlange bolt with sealing washer (partnumber will

Seite 73

Chapter 8: AccessoriesFigure 8-32 Weather Cover AssemblyA Universal weather cover plate (CHT-1351)D 5/16 in. flange nut (S-3611)B1/4 in. self-drilling

Seite 74 - Assembling the Rafters

GSI Group, LLC Limited WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects

Seite 75

This equipment shall be installed in accordance with thecurrent installation codes and applicable regulationswhich should be carefully followed in all

Seite 76

Chapter 2: General OverviewTools Required for ConstructionGeneral tools needed to perform this construction• Combination wrench set 7/16 in. to 1 in.•

Seite 77

Chapter 2: General OverviewOverview for a Typical Bin InstallationThese are the typical steps one would perform when constructing a grain bin. Procedu

Seite 78

Chapter 2: General OverviewGuidelines for Construction Procedures and Lifting Jack UsageThe following procedure is a guideline when using the required

Seite 79

All information, illustrations, photos, and specifications in this manual are based on the latestinformation available at the time of publication. The

Seite 80

Chapter 2: General OverviewGuidelines for Placement of the Decal Sidewall SheetUse the following as a general guideline the proper decal sheet placeme

Seite 81

Chapter 2: General OverviewFigure 2-3 Sample Gauge Sheet for a 3-Post 90 Diameter BinPneg-4090A 90 Ft Diameter 40-Series Bin 21

Seite 82

Chapter 2: General OverviewAll information, illustrations, photos, and specifications in this manual are based on the latestinformation available at t

Seite 83

3 Hardware RequirementsTopics Covered in this Chapter▪ Bolt and Nut Pairings▪ Hardware for 3–Post Sidewall Sheets on bins that are 18 to 90 Ft in Diam

Seite 84

Chapter 3: Hardware RequirementsTable 3-1 Hardware for 3-Post Sidewall Sheets on 18 to 90 ft. bins and 105 ft Diameter Bins that are 27 Rings andshort

Seite 85 - Assembling Purlin Number 6

Chapter 3: Hardware RequirementsIdentifying Bolt GradesBolts are identified by grade (or hardness), the grade can be identified by the markings on the

Seite 86

Chapter 3: Hardware RequirementsColor Chart for Bin Hardware Bucket LidsFor ease of identification, hardware is separated and identified by buckets wi

Seite 87 - Assembling Purlin Number 5

Chapter 3: Hardware RequirementsBolt IdentificationUse the following information to identify the bolts and where each must be used during installation

Seite 88

Chapter 3: Hardware RequirementsBolt S-7485An S–7485 is a 3/8 x 1 in. JS hex bolt with flanged head and without a sealing washer.Bolt (S-7485) is used

Seite 89 - Assembling Purlin Number 4

Chapter 3: Hardware RequirementsBolt S-7488An S–7488 is a 3/8 x 1 1/2 in. JS bolt that is pre-assembled with a sealing washer.Bolt (S-7488) is used in

Seite 90

Table of ContentsContentsChapter 1 Safety Precautions ...

Seite 91 - Assembling Purlin Number 3

Chapter 3: Hardware RequirementsBolt S-10261An S–10261 is a 7/16 x 3 1/4 in. JS bolt that is pre-assembled with a sealing washer.Bolt (S-10261) is use

Seite 92

4 Assembling Sidewall SheetsTopics Covered in this Chapter▪ Color Codes for Sidewall Gauge Identification▪ Orientation Detail for Top Sidewall Sheets▪

Seite 93 - Assembling Purlin Number 2

Chapter 4: Assembling Sidewall SheetsTable 4-2 Stripe Colors for Special Sidewall Characteristics (cont'd.)Extra Stripe ColorsType of Sidewall St

Seite 94

Chapter 4: Assembling Sidewall SheetsFigure 4-2 Standard and quad punched sidewall sheets as viewed from the outsideAVertical strip of caulkB10 in. (2

Seite 95 - Assembling Purlin Number 1

Chapter 4: Assembling Sidewall SheetsFigure 4-3 Caulking detail as viewed from inside of the binC 10 in. (25.4 cm) Strip of caulkD10 in. (25.4 cm) Str

Seite 96

Chapter 4: Assembling Sidewall SheetsCaulking Detail for Laminated Quad Pattern SheetsTo keep out moisture from overlapping the sheets, it is necessar

Seite 97 - Assembling the Center Collar

Chapter 4: Assembling Sidewall Sheets• When assembling two assembled laminated sheets to each other, apply a strip of caulk (A) near theoutside edge o

Seite 98

5 Base Angle InstallationTopics Covered in this Chapter▪ Installing the Base Angle▪ Anchor Bolt Detail▪ Installing the Base Angle Shims▪ Anchor Bolt W

Seite 99 - Center Collar Placement

Chapter 5: Base Angle InstallationFigure 5-1 Exploded view of base angle (view from inside the bin)A Final ring assembly D3/8 in. nut (S-9426)BBase an

Seite 100 - Chapter 7: Roof Assembly

Chapter 5: Base Angle InstallationAnchor Bolt DetailThe following is the minimum requirement for anchorage on standard tanks. Refer to sidedraw instru

Seite 101

Table of ContentsClose-Punch Connection for a Two-Ring Top Stiffener to a Two-Ring Stiffener (16 Ga)...52Two-Ring Stiffener (15-16 Ga

Seite 102

Chapter 5: Base Angle InstallationInstalling the Base Angle ShimsA section of the base boot plate will rest on top of the base angle, therefore causin

Seite 103

Chapter 5: Base Angle InstallationAnchor Bolt Washer InstallationAnchor bolt washers help to cover the oversized hole in the base plate.Before You Beg

Seite 104

NOTES42 Pneg-4090A 90 Ft Diameter 40-Series Bin

Seite 105

6 StiffenersTopics Covered in this Chapter▪ Stiffener Part Number Description▪ Color Codes for Stiffener Gauge Identification▪ Outside Stiffened Lamin

Seite 106

Chapter 6: StiffenersStiffener Part Number DescriptionPart numbers are printed on the end of each stiffener with the last two numbers designating the

Seite 107

Chapter 6: StiffenersOutside Stiffened Laminated Stiffener to Sidewall (10 GaugeLaminated and Thicker Only)Use the following information to attach the

Seite 108 - Attaching the Roof Panels

Chapter 6: StiffenersStandard StiffenersUse the following information to determine the differences between the types of standard two-ringstiffeners.Fi

Seite 109

Chapter 6: StiffenersTop StiffenersUse the following information to determine the differences between the three types of top stiffeners.Figure 6-3 Ima

Seite 110

Chapter 6: StiffenersStiffeners SpliceUse the following information to determine the gauge of the splice needed to connect the stiffeners.Figure 6-4 S

Seite 111

Chapter 6: StiffenersBase StiffenersUse the following information to determine the differences between the base stiffeners.Figure 6-5 Images of the ba

Seite 112

Table of ContentsChapter 8 Accessories ...

Seite 113 - Installing the Roof Flashing

Chapter 6: StiffenersBase BootsUse the following information to determine the differences between the base boots.Figure 6-6 Images of the base bootsCa

Seite 114

Chapter 6: StiffenersClose-Punch Connection for a One-Ring Top Stiffener (16 Ga) and aTwo-Ring Stiffener (16 Ga)Reference the following information fo

Seite 115

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Top Stiffener to a Two-RingStiffener (16 Ga)Reference the following information for a close

Seite 116

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (16 Ga) to aTwo-Ring Stiffener (16 Ga)Reference the following information for a c

Seite 117

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to aTwo-Ring Stiffener (0–14 Ga)Reference the following information for

Seite 118

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to aBase Stiffener (2–8 Ga)Reference the following information when con

Seite 119

Chapter 6: StiffenersTwo-Ring Stiffener (2–14 Ga) to a Base Stiffener (10–16 Ga)ConnectionReference the following information for a close-punch connec

Seite 120

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (16 Ga) to a BaseStiffener (10–16 Ga)Reference the following information for a cl

Seite 121

Chapter 6: StiffenersClose-Punch Two-Ring Stiffener (2–14 Ga) to a Laminated Stiffener(2 Ga) with an Insert (10–14 Ga)Reference the following informat

Seite 122

Chapter 6: StiffenersClose-Punch Laminated Stiffener (2 Ga) with an Insert (10–14 Ga) toa Laminated Base Stiffener (2–5 Ga) with a Base Insert (2–14 G

Seite 123 - 8 Accessories

NOTES6 Pneg-4090A 90 Ft Diameter 40-Series Bin

Seite 124 - Installing Roof Ladder Steps

Chapter 6: StiffenersBase Stiffener (10–16 Ga) to a Base Boot ConnectionReference the following information when connecting a base stiffener (CTS-2123

Seite 125 - Chapter 8: Accessories

Chapter 6: StiffenersClose-Punch Connection for a Base Stiffener (2+2 Ga – 8 Ga) to aBase BootReference the following information for a close-punch co

Seite 126 - Roof Ring Placement

Chapter 6: StiffenersClose-Punch Laminated Base Stiffener (2 Ga) with Insert(2+14 to 2+10 Ga) to a Base BootReference the following information when c

Seite 127 - Installing a Roof Ring

Chapter 6: Stiffeners12–Bolt Pattern Close-Punch Laminated Stiffeners with InsertReference the following information for a close-punch connection of t

Seite 128

Chapter 6: StiffenersClose-Punch 12–Bolt Pattern Laminated Stiffener to LaminatedBase Stiffener with an Inserts to a Base BootReference the following

Seite 129

Chapter 6: StiffenersClose-Punch 12–Bolt Pattern Laminated Stiffener to LaminatedBase Stiffener with an Inserts to a Base BootReference the following

Seite 130

Chapter 6: StiffenersAll information, illustrations, photos, and specifications in this manual are based on the latestinformation available at the tim

Seite 131

7 Roof AssemblyTopics Covered in this Chapter▪ Attaching the Inside Stiffener to the Top Outside Stiffener▪ Attaching the Eave Bracket to the Inside S

Seite 132 - Assembly of Roof Exhauster

Chapter 7: Roof Assembly1. From the inside perimeter of the sidewall, place the bolt (B) through the hole located approximately 4in. down from the top

Seite 133

Chapter 7: Roof AssemblyFigure 7-2 Inside stiffener to the two-ring top stiffener for bins with an even number of ringsA Sidewall E Corrugation spacer

Seite 134

1 Safety PrecautionsTopics Covered in this Chapter▪ Safety Guidelines▪ Cautionary Symbols▪ Safety Decals▪ Safety Sign-off SheetSafety GuidelinesSafety

Seite 135

Chapter 7: Roof AssemblyAttaching the Eave Bracket to the Inside StiffenerEave brackets secure the roof rafter to the sidewall.Before You BeginInstall

Seite 136 - Assembling the Auto Roof Vent

Chapter 7: Roof AssemblyAttaching the Eave Angle to the Sidewall SheetThe eave angle secures each lower portion of the roof panels.What You Should Kno

Seite 137

Chapter 7: Roof AssemblyFigure 7-4 Exploded view of eave angle (four roof panels)A First eave angle (CTR-0187) H Eave bracket (CTR-0429)B 5/16 in. fla

Seite 138

Chapter 7: Roof AssemblyConnecting the Tension Member to the Eave BracketTension members connect to the eave brackets and are installed around the ins

Seite 139

Chapter 7: Roof AssemblyAssembling a Laminated RafterLaminated rafters nest together to give additional strength and should be assembled before attach

Seite 140 - Installing the Manway Cover

Chapter 7: Roof AssemblyFigure 7-7 A-frame assembly (Note: complete A-frame assembly shown for clarity)AUpper rafter (CTR-0437) C 1/2 x 1-3/4 in. flan

Seite 141 - Ladder Section Assembly

Chapter 7: Roof AssemblyAttaching the Center Collar Rafter Clips to the RafterCenter collar rafter clips secure the A-frame rafter sections to the cen

Seite 142 - Inside Ladder Placement

Chapter 7: Roof AssemblyAbout Temperature Cable Brackets and A-Frame AssembliesTemperature cable bracket installation locations must be considered pri

Seite 143

Chapter 7: Roof AssemblyFigure 7-9 A-frame installation sequence and temperature cable locations for 90 ft diameter binA5 ft radius location (center c

Seite 144

Chapter 7: Roof AssemblyTable 7-1 A-frame installation sequence and temperature cable locations for 90 ft diameter binA-frame number Rafter NumberTemp

Seite 145

Chapter 1: Safety PrecautionsFollow Safety Instructions — Read and Understand Manual• Carefully read all safety messages in this manual and safetysign

Seite 146

Chapter 7: Roof AssemblyThe temperature cable lengths in the chart above are the distances from where the temperature cableattaches to the rafter or t

Seite 147

Chapter 7: Roof AssemblyAssembling the Temperature Cable BracketThe temperature cable brackets are installed to the roof rafters and support the tempe

Seite 148

Chapter 7: Roof AssemblyFigure 7-10 Installing a temperature cable bracketARoof rafterDLeft purlin clip (CTR-0099)B10 in. temperature cable bracket (C

Seite 149

Chapter 7: Roof AssemblyFigure 7-11 Supplier quick linkA PurlinC Supplier quick linkB Temperature cable bracket (CTR-0013)4. Locate the center collar

Seite 150

Chapter 7: Roof AssemblyAttachment Locations of Purlins to RaftersPurlins are horizontal members between the rafters that give support to the roof str

Seite 151

Chapter 7: Roof AssemblyAssembling Purlin Number 6Purlin number 6 is located sixth purlin from the eave.Before You BeginPlace two roof rafters on the

Seite 152

Chapter 7: Roof AssemblyFigure 7-14 Purlin location 6ALeft-hand roof rafter (CTR-0437)F1/2 x 1-3/4 in. flange bolt (S-10252)B1/2 x 1-3/4 in. flange bo

Seite 153

Chapter 7: Roof AssemblyAssembling Purlin Number 5Purlin number 5 is located fifth purlin from the eave.Before You BeginPlace two roof rafters on the

Seite 154

Chapter 7: Roof AssemblyFigure 7-15 Purlin location 5A Left-hand roof rafter (CTR-0437) H Purlin (CTR-0434)B1/2 x 1-3/4 in. flange bolt (S-10252)I1/2

Seite 155

Chapter 7: Roof AssemblyAssembling Purlin Number 4Purlin number 4 is located forth purlin from the eave.Before You BeginPlace two roof rafters on the

Seite 156

Chapter 1: Safety Precautions• Wear gloves to protect your hands from sharp edges onplastic or steel parts.Gloves• Wear steel-toed boots to help prote

Seite 157

Chapter 7: Roof AssemblyFigure 7-16 Purlin location 4ALeft-hand roof rafter (CTR-0437)HPurlin (CTR-0433)B1/2 x 1-3/4 in. flange bolt (S-10252)I1/2 in.

Seite 158

Chapter 7: Roof AssemblyAssembling Purlin Number 3Purlin number 3 is located third from the eave.Before You BeginPlace two roof rafters on the ground

Seite 159

Chapter 7: Roof AssemblyFigure 7-17 Purlin location 3ALeft-hand lower roof rafter (CTR-0436 andCTR-0438)HPurlin (CTR-0432)B 1/2 x 1-3/4 in. flange bol

Seite 160 - Wind Ring Requirements

Chapter 7: Roof AssemblyAssembling Purlin Number 2Purlin number 2 is located second from the eave.Before You BeginPlace two roof rafters on the ground

Seite 161 - Installing Wind Rings

Chapter 7: Roof AssemblyFigure 7-18 Purlin location 2ALeft-hand lower roof rafter (CTR-0436 andCTR-0438)HPurlin (CTR-0431)B 1/2 x 1-3/4 in. flange bol

Seite 162

Chapter 7: Roof AssemblyAssembling Purlin Number 1Purlin number 1 is located closest to the eave.Before You BeginPlace two roof rafters on the ground

Seite 163

Chapter 7: Roof AssemblyFigure 7-19 Purlin location 1ALeft-hand lower roof rafter (CTR-0436 and CTR-0438)HPurlin (CTR-0430)B 1/2 x 1-3/4 in. flange bo

Seite 164

Chapter 7: Roof AssemblyAssembling the Center CollarThe center collar assembles each A-frame roof rafter section together at the top.Before You BeginD

Seite 165 - Conditions and Limitations:

Chapter 7: Roof Assembly6. Repeat this procedure for the remaining three center collar channel clips (H).Figure 7-21 Installing center collar channel

Seite 166 - CN #307887

Chapter 7: Roof AssemblyCenter Collar PlacementThe following figure gives the approximate height needed to install the center collar.With two sidewall

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