Grain-systems Tanks PNEG-603 Bedienungsanleitung

PNEG-6034" Commercial Hopper Tank18', 21' and 24' Diameter TanksOwner’s ManualPNEG-603Date: 06-25-12

2. Safety10 PNEG-603 4" Commercial Hopper TankGeneral Safety StatementOur foremost concern is your safety and the safety of others associated wit

2. SafetyPNEG-603 4" Commercial Hopper Tank 11Proper Storage of Grain Bin/Silo Materials Prior to ConstructionWet storage stain (rust) will devel

12 PNEG-603 4" Commercial Hopper Tank3. DecalsThe manufacturer does not warrant any roof damage caused by excessive vacuum or internal pressure f

3. DecalsPNEG-603 4" Commercial Hopper Tank 13ATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,

3. Decals14 PNEG-603 4" Commercial Hopper TankATTENTION: The decal shown below should be present on the outside of the door cover of the 2 ring,

PNEG-603 4" Commercial Hopper Tank 15Sidewall and stiffener gauge sheets are not included in this manual. They may be obtained by calling GSI if

16 PNEG-603 4" Commercial Hopper Tank4. FCHT Base Plate Layouts18' Diameter FCHT Base Plate LayoutNOTE: This is for standard GSI tanks only.

4. FCHT Base Plate LayoutsPNEG-603 4" Commercial Hopper Tank 1718' Diameter FCHT FoundationFigure 4B NOTES:1. The foundation design is based

4. FCHT Base Plate Layouts18 PNEG-603 4" Commercial Hopper Tank21' Diameter FCHT Base Plate LayoutNOTE: This is for standard GSI tanks only.

4. FCHT Base Plate LayoutsPNEG-603 4" Commercial Hopper Tank 1921' Diameter FCHT FoundationFigure 4D NOTES:1. The foundation design is based

2 PNEG-603 4" Commercial Hopper TankAll information, illustrations, photos, and specifications in this manual are based on the latest information

4. FCHT Base Plate Layouts20 PNEG-603 4" Commercial Hopper Tank24' Diameter FCHT Base Plate LayoutNOTE: This is for standard GSI tanks only.

4. FCHT Base Plate LayoutsPNEG-603 4" Commercial Hopper Tank 2124' Diameter FCHT FoundationFigure 4F NOTES:1. The foundation design is based

22 PNEG-603 4" Commercial Hopper Tank5. FCHT SubstructureFCHT Parts List for SubstructureFigure 5AFCHT Substructure Parts ListTank Size 18'-

5. FCHT SubstructurePNEG-603 4" Commercial Hopper Tank 23Typical FCHT ColumnFigure 5B

24 PNEG-603 4" Commercial Hopper Tank6. Hopper AssemblyHopper Section Assembly 18'-24' (5.49 m-7.32 m) DiameterHopper TankBefore placin

6. Hopper AssemblyPNEG-603 4" Commercial Hopper Tank 25Hopper Support System LayoutConnect hopper support column bracing as depicted in Figure 6B

6. Hopper Assembly26 PNEG-603 4" Commercial Hopper TankHopper BottomBegin assembling the hopper bottom by attaching a right and left pair or pair

6. Hopper AssemblyPNEG-603 4" Commercial Hopper Tank 27Rack and PinionIf a rack and pinion gate is purchased, install as shown in Figure 6H using

28 PNEG-603 4" Commercial Hopper Tank7. HardwareIdentifying Bolt GradesNOTE: Do not tighten bolts to exceed the torque specifications listed in t

7. HardwarePNEG-603 4" Commercial Hopper Tank 29Bolting RequirementsFCHT Stiffener HardwareSplice Connections are Figured for the Top of the Stif

Table of ContentsPNEG-603 4" Commercial Hopper Tank 3ContentsChapter 1 Introduction ...

7. Hardware30 PNEG-603 4" Commercial Hopper Tank** For stiffener to sidewall quantities, see stiffener hardware on Page 29.Bolting Requirements 2

7. HardwarePNEG-603 4" Commercial Hopper Tank 31Bolt Usage(Refer to Page 28 for complete bolt usage.)0.3125" x 0.750" Bolt pre-assemble

7. Hardware32 PNEG-603 4" Commercial Hopper TankBolt Usage (Continued)(Refer to Page 28 for complete bolt usage.)0.375" x 1.000" Hex fl

7. HardwarePNEG-603 4" Commercial Hopper Tank 33Color Chart for Bin Hardware Bucket LidsPart # Color DescriptionS-275 5/16" x 3/4" Bolt

34 PNEG-603 4" Commercial Hopper Tank8. FCHT Gauge ChartsStandard catalog FCHT gauges are provided on Pages 34 and 35. These tanks utilize the de

8. FCHT Gauge ChartsPNEG-603 4" Commercial Hopper Tank 35FCHT Series - 4.00" Corrugation 21' Diameter Sidewall and Stiffener Gauge Char

36 PNEG-603 4" Commercial Hopper Tank9. Sidewall AssemblySidewall Erection InstructionsGauge Color Code1. Before bolting the sidewall sheets toge

9. Sidewall AssemblyPNEG-603 4" Commercial Hopper Tank 37Sidewall Erection Instructions (Continued)NOTE: The rope caulking is installed before ea

9. Sidewall Assembly38 PNEG-603 4" Commercial Hopper TankCaulking and Bolting Sidewall SheetsFigure 9C Standard Sidewall Sheets (As Viewed from O

PNEG-603 4" Commercial Hopper Tank 3910. Lifting JackLifting Jack UsageGeneral Lifting Jack Instructions1. Give some thought before starting the

Table of Contents4 PNEG-603 4" Commercial Hopper TankChapter 12 Round Access Door ...

40 PNEG-603 4" Commercial Hopper Tank11. StiffenersTop Stiffener Starting LocationInstalling StiffenersAll stiffeners are to be installed on the

11. StiffenersPNEG-603 4" Commercial Hopper Tank 41FCHT StiffenersFCHT stiffeners will have an identifying part number stamped on the part.* The

11. Stiffeners42 PNEG-603 4" Commercial Hopper TankFCHT Stiffeners (Continued)Figure 11C

11. StiffenersPNEG-603 4" Commercial Hopper Tank 43Stiffener Splicing DetailsStiffener Splicing Instructions1. When installing bottom stiffeners,

44 PNEG-603 4" Commercial Hopper Tank12. Round Access DoorAccess Door Weldment Assembly Hardware Package (PLS-41985)Figure 12A

PNEG-603 4" Commercial Hopper Tank 4513. AerationAeration Package (Optional)Step 1: Using reinforcing plate as a template, mark hole in hopper fo

13. Aeration46 PNEG-603 4" Commercial Hopper TankAeration Package (Optional) (Continued)Figure 13B Figure 13C Typical ProfileSystem Airflow Ratin

13. AerationPNEG-603 4" Commercial Hopper Tank 47Aeration Package (Optional) (Continued)Figure 13D Weld DetailFigure 13E Corrugated Angle Hold-Do

48 PNEG-603 4" Commercial Hopper Tank14. Flashing Instructions (Optional)1. Attach flashing to the bin wall using the pre-punched holes at 8"

14. Flashing Instructions (Optional)PNEG-603 4" Commercial Hopper Tank 49Figure 14C

PNEG-603 4" Commercial Hopper Tank 51. IntroductionREAD THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do s

50 PNEG-603 4" Commercial Hopper Tank15. LaddersHopper Ladder SupportsLadder Support DetailThe ladder must be secured to the hopper support colum

PNEG-603 4" Commercial Hopper Tank 5116. HoistingHoisting RecommendationsRECOMMENDATIONS FOR HOISTING COMPLETED TANK ONTO HOPPER BOTTOM STRUCTURE

16. Hoisting52 PNEG-603 4" Commercial Hopper TankHoisting Recommendations (Continued)b. To prevent distortion of the assembled tank a “spider” or

16. HoistingPNEG-603 4" Commercial Hopper Tank 53Hoisting Recommendations (Continued)3. Before setting tank on hopper structure, make sure poly b

54 PNEG-603 4" Commercial Hopper Tank17. Support ColumnsTank on Support ColumnsFigure 17A

PNEG-603 4" Commercial Hopper Tank 5518. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufacture

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in

6 PNEG-603 4" Commercial Hopper Tank2. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator, to

2. SafetyPNEG-603 4" Commercial Hopper Tank 7Safety InstructionsOur foremost concern is your safety and the safety of others associated with this

2. Safety8 PNEG-603 4" Commercial Hopper TankPrepare for EmergenciesBe prepared if fire starts.Keep a first aid kit and fire extinguisher handy.K

2. SafetyPNEG-603 4" Commercial Hopper Tank 9Safety Sign-Off SheetAs a requirement of O.S.H.A., it is necessary for the employer to train the emp