Grain-systems Tanks PNEG-4054 Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - 54 Ft Diameter Bin

54 Ft Diameter BinModels:40–SERIES BINConstruction ManualPNEG-4054Date: 07-25-13PNEG-4054

Seite 2

Chapter 1: Safety PrecautionsTable 1-1 Description of the different cautionary symbols (cont'd.)Symbol DescriptionThis symbol indicates a potenti

Seite 3 - Contents

Chapter 7: Roof AssemblyIMPORTANT: The ladder assembly (A or B) and the manway hole (G or H) locations must be determinedbefore the center collar is p

Seite 4 - Table of Contents

Chapter 7: Roof AssemblyGuidelines for Assembling and Lifting the A-Frame Rafter SectionsThe roof is assembled in sections and referred to as A-frame

Seite 5

Chapter 7: Roof Assembly• Always ensure hardware is tightened prior to lifting.• Always practice safety when assembling rafter sections. Be aware of o

Seite 6

Chapter 7: Roof AssemblyFigure 7-21 Exploded view of A-frame to center collarAA-frame rafter assembly C 7/16 x 1-1/4 in. flange bolt (S-10250)BCenter

Seite 7 - 1 Safety Precautions

Chapter 7: Roof AssemblyFigure 7-22 Attaching the rafter to the eave bracketAA-frame rafter assemblyD7/16 in. flange nut (S-10251)B7/16 x 1-1/4 in. fl

Seite 8

Chapter 7: Roof Assembly1. Attach the two roof panel clips (B) to the left-hand roof rafter (A), and install two flange bolts (D) andtwo flange nuts (

Seite 9 - Cautionary Symbols

Chapter 7: Roof AssemblyInstalling the 4–Hole Intermediate PurlinsIntermediate purlins must be installed to connect each A-frame roof rafter assembly

Seite 10 - Safety Decals

Chapter 7: Roof AssemblyAttaching the Roof PanelsRoof panels overlap the previous roof panel, giving protection from outside elements.Before You Begin

Seite 11 - Chapter 1: Safety Precautions

Chapter 7: Roof AssemblyFigure 7-26 Exploded views of the upper and lower portions of the roof panelARoof panel (CTR-0418)D5/16-18 x 1 flange bolt wit

Seite 12

Chapter 7: Roof AssemblyFigure 7-27 Installing roof panels into exposed gapsARoof panel (CTR-0418)B Exposed gap5. When all roof panels within a group

Seite 13 - Safety Sign-off Sheet

Chapter 1: Safety PrecautionsATTENTION: Decal shown below must be present on the outside of the door cover of the two ring, 24 in.(61 cm) porthole doo

Seite 14

Chapter 7: Roof AssemblyARoof panel (CTR-0418)D PurlinBRoof panel holes (drilled through purlin)ERoof rafterC Roof panel holes (drilled through rafter

Seite 15 - 2 General Overview

Chapter 7: Roof Assembly1. Install the first roof flashing section (A) onto the roof panel, and align the holes on the roof flashingwith the roof pane

Seite 16 - Chapter 2: General Overview

Chapter 7: Roof AssemblyFigure 7-29 Installation of remaining roof flashing sectionsARoof flashing (CTR-0417) C 5/16 in. flange nut (S-3611)B5/16-18 x

Seite 17

Chapter 7: Roof AssemblyFigure 7-30 Assembling the short center collar channelsA3/8 in. nut (S-456)DShort channel clip (CTR-0156)B3/8 x 1 in. bolt (S-

Seite 18 - Construction

Chapter 7: Roof AssemblyFigure 7-31 Assembling the long center collar channelsFShort center collar channel (CTR-0154)H7/16 in. flange nut (S-10251)G 7

Seite 19

Chapter 7: Roof Assembly17.Lift the splice plate (J) and tuck the side cap plate (L) under the splice plate (J).18.Align the holes in the splice plate

Seite 20

Chapter 7: Roof AssemblyFigure 7-32 Installing the cap platesILong center collar channel (CTR-0153)N3/8 x 1 in. bolt with sealing washer (S-7487)JSpli

Seite 21

Chapter 7: Roof Assembly24.Attach the appropriate lifting chains (R) to the appropriate lilting device (S).25.Use the appropriate lifting device (S) a

Seite 22 - Sample Gauge Sheet

Chapter 7: Roof AssemblyFigure 7-34 Cap plate assembly installedX3/8 x 1 in. bolt with sealing washer (S-7487)ZHoles for conveyor support bracketsY3/8

Seite 23

Chapter 7: Roof AssemblyInstalling the Conveyor Support Brackets to the Peak CapConveyor support brackets are attached to the peak cap and allow suppo

Seite 24

Chapter 1: Safety PrecautionsATTENTION: Decal shown below must be present on the outside of the door cover of the two ring, 24 in.(61 cm) porthole doo

Seite 25

NOTES120 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 26

8 AccessoriesTopics Covered in this Chapter▪ Installing Roof Ladder Steps▪ Roof Ring Placement▪ Installing a Roof Ring▪ Installation of Peak–To– Exhau

Seite 27 - 3 Hardware Requirements

Chapter 8: AccessoriesInstalling Roof Ladder StepsRoof ladder steps will allow access to roof and manway access.What You Should KnowEach eave-to-peak

Seite 28

Chapter 8: AccessoriesUse the following table as a guide to the location of each ladder step (rung).Table 8-1 Ladder Rung Placement ChartBin DiameterL

Seite 29 - Bolt Torque Specifications

Chapter 8: AccessoriesFigure 8-2 Roof ring location on binAExhauster roof ring kit (CRP-7228-XX)3BEave roof ring kit (CRP-5496-XX)4C Roof support ring

Seite 30 - Identifying Bolt Grades

Chapter 8: AccessoriesNOTE: Each roof panel rib must have a roof ring clip installed.2. Install a flange bolt (A) to the roof ring clip (C), and insta

Seite 31

Chapter 8: AccessoriesFigure 8-4 Exploded view of threaded studBExhauster roof ring section (CRP-7229-XX)6G Stud nut (S-8926)FThreaded stud (S-8765)HC

Seite 32 - Bolt S-277

Chapter 8: AccessoriesInstallation of Peak–To– Exhauster Ladder KitBefore installing the roof exhauster, the peak-to-exhauster ladder kit may be insta

Seite 33 - Bolt S-7486

Chapter 8: AccessoriesTable 8-2 Peak-to-Exhauster Ladder Rung KitBin DiameterLocation 54 ft 60 ft↑Bin Peak16 LS-260-215 LS-260-4Bolt Hole Count Locate

Seite 34 - Bolt S-10250

Chapter 8: AccessoriesFigure 8-6 Using the roof exhauster flashing and mounting plate as a templateE5/16 in. flange nut (S-3611)KRoof panelF Exhauster

Seite 35 - Bolt S-10261

Chapter 1: Safety PrecautionsSafety Sign-off SheetSign-off sheet verifying that all personnel have read and understood the safety instructions.As a re

Seite 36

Chapter 8: AccessoriesFigure 8-7 Using the roof exhauster flashing and mounting plate as a templateI Marked or scribed hole to be cut6. After the roof

Seite 37 - 4 Assembling Sidewall Sheets

Chapter 8: AccessoriesFigure 8-8 Roof exhauster assemblyA5/16 x 1 in. hex bolt (S-10260)D5/16 in. flange nut (S-3611)BRoof exhauster hoodEExhauster mo

Seite 38

Chapter 8: AccessoriesInstalling Roof Exhauster AssemblyThe roof exhauster assembly replaces one of the roof flashing panels and allows for the roof e

Seite 39

Chapter 8: AccessoriesFigure 8-9 Installing roof exhausterARoof exhauster flashing (CTR-0425)E5/16 flange nut (S-3611)B5/16-18 x 1 flange bolt, with s

Seite 40

Chapter 8: AccessoriesFigure 8-10 Sealing caulk locationDRoof exhauster assemblyHSealing caulkAssembling the Auto Roof VentThe following instructions

Seite 41

Chapter 8: AccessoriesFigure 8-11 Assembling the flapAHold-down angle (MIS-4404)DRoof vent housing assembly (MIS-6778)B5/16 x 1-1/4 in hex bolt (S-277

Seite 42

Chapter 8: Accessories5. Insert another hex bolt (B) through the other side of the roof vent housing (D), and install a flange nut(E) to the hex bolt

Seite 43

Chapter 8: AccessoriesInstalling the Wire Grill Guard and Auto Roof VentsThe following instructions are for installing the wire grill guard roof vent

Seite 44

Chapter 8: AccessoriesC Foam strips (side strips MIS-6781) (topstrip MIS-6780)G 5/16 x 3/4 in. flange bolt (S-275)DRoof panel (part number varies)H5/1

Seite 45 - 5 Base Angle Installation

Chapter 8: AccessoriesFigure 8-14 Manway coverAHinge base (ACD-4506)H5/16 in. nut (S-10251)BHinge leaf (ACD-4505)ILatch (ACD-4514)C 3/8 x 1 in. hex bo

Seite 46 - example

NOTES14 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 47 - Anchor Bolt Detail

Chapter 8: AccessoriesLadder Section AssemblyThe inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement stra

Seite 48

Chapter 8: AccessoriesWhat You Should KnowBegin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correctplac

Seite 49

Chapter 8: Accessories6. Install a ladder reinforcing strap (I) to the ladder standoff brackets (H), and install two hex bolts (J)and nuts (G).NOTE: F

Seite 50

Chapter 8: AccessoriesFigure 8-17 Installing ladder bracketsB Ladder assembly J5/16 in. hex bolt (S-275)C Starter bracket (RH LDR-4347)KStarter bracke

Seite 51 - 6 Stiffeners

Chapter 8: AccessoriesInstalling Inside Ladder Bottom BracketThe ladder bottom bracket keeps the lower portion of the ladder secure.What You Should Kn

Seite 52 - Standard Stiffeners

Chapter 8: AccessoriesFigure 8-18 Bottom ladder bracketA Ladder assembly E5/16 x 3/4 in. flange bolt (S-7482)BLadder bottom bracket (LDR5133)F3/8 in.

Seite 53 - Top Stiffeners

Chapter 8: Accessories• Installation of multiple systems may require additional wind rings and must be placed a minimum of90 degrees apart. Installati

Seite 54 - Chapter 6: Stiffeners

Chapter 8: AccessoriesFigure 8-19 Two and three post stiffener examplesATypical 24-ring binDTwo post stiffenerBTypical 29-ring binEThree post stiffene

Seite 55 - Stiffeners Splice

Chapter 8: AccessoriesTable 8-3 Sidewall Instructions (Two Post Stiffener)Number of Rings on the Bin Chute Location Horizontal Starting LocationAllLoc

Seite 56 - Base Stiffeners

Chapter 8: AccessoriesFigure 8-20 First Chute Locations (Two Post Stiffener Only) and Spacing of each baffle chuteAStiffener’s center line G Field dri

Seite 57 - Base Boots

2 General OverviewTopics Covered in this Chapter▪ General Information▪ Anchor Bolt Charts▪ Tools Required for Construction▪ Guidelines for Proper Stor

Seite 58 - Connection

Chapter 8: AccessoriesNOTE: Depending on the location of the baffle chute (C), the measurement from the sidewall edgewill vary (D or E).3. Locate the

Seite 59 - Stiffener (16 Ga)

Chapter 8: AccessoriesEMeasurement from edge of sidewall sheetto center line of baffle chute, 75 in. (190.5cm)KTypical spacing, approximately 8 in. (2

Seite 60

Chapter 8: AccessoriesFigure 8-22 Vertical line location of discharge chuteAColumn of bolt holes C Measurement, approximately 11 in. (27.94 cm)BBaffle

Seite 61 - (2–8 Ga) Connection

Chapter 8: AccessoriesFigure 8-23 Horizontal line location of discharge chuteD Vertical center line F Center of discharge chute locationE Sidewall hor

Seite 62 - Base Stiffener (2–8 Ga)

Chapter 8: AccessoriesFigure 8-24 Discharge Chute Hole OutlineD Vertical center line G Horizontal center line10.Separate the upper sidewall panel (I)

Seite 63

Chapter 8: AccessoriesFigure 8-25 Discharge chute assembly (view form inside the bin)H Discharge chute assembly J Lower sidewall panelI Upper sidewall

Seite 64 - Stiffener (10–16 Ga)

Chapter 8: AccessoriesFigure 8-26 Field drilling discharge chute assembly (view from inside the bin)H Discharge chute assembly K 3/8 x 1-1/2 in. flang

Seite 65

Chapter 8: AccessoriesFigure 8-27 Reinstall baffle chute (view from inside the bin)BBaffle chuteM Field drilled hole location15.Tighten hardware to th

Seite 66

Chapter 8: AccessoriesWind Ring RequirementsWind rings give additional strength against high winds and uneven loads. The quantities and placement ofwi

Seite 67

Chapter 8: AccessoriesFigure 8-29 Dimensions for OSHA Compliant Ladder Rung PlacementNOTE: Ensure the wind rings are installed in rela-tion to the lad

Seite 68 - Base Boot

Chapter 2: General OverviewFigure 2-1 Anchor bolt chords for 54 diameter 2–post binBolt Radius (B)Anchor Quantityft and inm27 – 3 8.306 36Chord (A)Len

Seite 69 - Stiffener with Insert

Chapter 8: Accessories1. Install a wind ring bracket (B) to each stiffener (C) using flange bolts (A) and flange nuts (D).Figure 8-30 Wind ring bracke

Seite 70

Chapter 8: AccessoriesFigure 8-31 Exploded view of wind ring installed at upper portion of stiffenerAFlange bolt with sealing washer (partnumber will

Seite 71

Chapter 8: AccessoriesFigure 8-32 Weather Cover AssemblyA Universal weather cover plate (CHT-1351)D 5/16 in. flange nut (S-3611)B1/4 in. self-drilling

Seite 72

GSI Group, LLC Limited WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects

Seite 73

This equipment shall be installed in accordance with thecurrent installation codes and applicable regulationswhich should be carefully followed in all

Seite 74

Chapter 2: General OverviewFigure 2-2 Anchor bolt chords for 54 diameter 3–post binBolt Radius (B)Anchor Quantityft and inm27 – 3 8.30654Chord (A)Leng

Seite 75 - 7 Roof Assembly

Chapter 2: General OverviewTools Required for ConstructionGeneral tools needed to perform this construction• Combination wrench set 7/16 in. to 1 in.•

Seite 76

Chapter 2: General OverviewOverview for a Typical Bin InstallationThese are the typical steps one would perform when constructing a grain bin. Procedu

Seite 77

All information, illustrations, photos, and specifications in this manual are based on the latestinformation available at the time of publication. The

Seite 78

Chapter 2: General OverviewGuidelines for Construction Procedures and Lifting Jack UsageThe following procedure is a guideline when using the required

Seite 79

Chapter 2: General OverviewGuidelines for Placement of the Decal Sidewall SheetUse the following as a general guideline the proper decal sheet placeme

Seite 80

Chapter 2: General OverviewSample Gauge SheetA gauge sheet should be supplied with every bin and contains important information specific to your bin.T

Seite 81

Chapter 2: General OverviewFigure 2-5 Sample Gauge Sheet for a 2-Post 54 Diameter BinPneg-4054 54 Ft Diameter 40-Series Bin 23

Seite 82

Chapter 2: General OverviewFigure 2-6 Sample Gauge Sheet for a 3-Post 54 Diameter Bin24 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 83

Chapter 2: General OverviewPneg-4054 54 Ft Diameter 40-Series Bin 25

Seite 84

NOTES26 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 85

3 Hardware RequirementsTopics Covered in this Chapter▪ Bolt and Nut Pairings▪ Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 Ft in Diameter▪ Har

Seite 86

Chapter 3: Hardware RequirementsTable 3-1 Hardware for 2–Post Sidewall Sheets on Bins 18 to 60 ft in Diameter (cont'd.)GaugeHorizontal SeamBolt S

Seite 87

Chapter 3: Hardware RequirementsBolt Torque SpecificationsThe specification torque table below will help the installer determine how tight a specific

Seite 88

Table of ContentsContentsChapter 1 Safety Precautions ...

Seite 89

Chapter 3: Hardware RequirementsIdentifying Bolt GradesBolts are identified by grade (or hardness), the grade can be identified by the markings on the

Seite 90

Chapter 3: Hardware RequirementsColor Chart for Bin Hardware Bucket LidsFor ease of identification, hardware is separated and identified by buckets wi

Seite 91 - Assembling Purlin Number 3

Chapter 3: Hardware RequirementsBolt IdentificationUse the following information to identify the bolts and where each must be used during installation

Seite 92

Chapter 3: Hardware RequirementsBolt S-7485An S–7485 is a 3/8 x 1 in. JS hex bolt with flanged head and without a sealing washer.Bolt (S-7485) is used

Seite 93 - Assembling Purlin Number 2

Chapter 3: Hardware RequirementsBolt S-7488An S–7488 is a 3/8 x 1 1/2 in. JS bolt that is pre-assembled with a sealing washer.Bolt (S-7488) is used in

Seite 94

Chapter 3: Hardware RequirementsBolt S-10261An S–10261 is a 7/16 x 3 1/4 in. JS bolt that is pre-assembled with a sealing washer.Bolt (S-10261) is use

Seite 95 - Assembling Purlin Number 1

NOTES36 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 96

4 Assembling Sidewall SheetsTopics Covered in this Chapter▪ Color Codes for Sidewall Gauge Identification▪ Orientation Detail for Top Sidewall Sheets▪

Seite 97 - Assembling the Center Collar

Chapter 4: Assembling Sidewall SheetsTable 4-2 Stripe Colors for Special Sidewall Characteristics (cont'd.)Extra Stripe ColorsType of Sidewall St

Seite 98

Chapter 4: Assembling Sidewall SheetsFigure 4-2 3–Post top sidewall sheet orientationATop of the top sidewall sheetBBottom of the top sidewall sheetCa

Seite 99 - Center Collar Placement

Table of ContentsClose-Punch Connection for a Two-Ring Top Stiffener to a Two-Ring Stiffener (16 Ga)...59Two-Ring Stiffener (15-16 Ga

Seite 100 - Chapter 7: Roof Assembly

Chapter 4: Assembling Sidewall SheetsFigure 4-3 Standard and quad punched sidewall sheets as viewed from the outsideAVertical strip of caulkB10 in. (2

Seite 101

Chapter 4: Assembling Sidewall SheetsFigure 4-4 Caulking detail as viewed from inside of the binC 10 in. (25.4 cm) Strip of caulkD10 in. (25.4 cm) Str

Seite 102

Chapter 4: Assembling Sidewall SheetsCaulking Detail for Laminated Quad Pattern SheetsTo keep out moisture from overlapping the sheets, it is necessar

Seite 103

Chapter 4: Assembling Sidewall Sheets• When assembling two assembled laminated sheets to each other, apply a strip of caulk (A) near theoutside edge o

Seite 104

NOTES44 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 105

5 Base Angle InstallationTopics Covered in this Chapter▪ Installing the Base Angle▪ Anchor Bolt Detail▪ Installing the Base Angle Shims▪ Anchor Bolt W

Seite 106

Chapter 5: Base Angle InstallationFigure 5-1 Exploded view of base angle (view from inside the bin)A Final ring assembly D3/8 in. nut (S-9426)BBase an

Seite 107 - Attaching the Roof Panels

Chapter 5: Base Angle InstallationAnchor Bolt DetailThe following is the minimum requirement for anchorage on standard tanks. Refer to sidedraw instru

Seite 108

Chapter 5: Base Angle InstallationInstalling the Base Angle ShimsA section of the base boot plate will rest on top of the base angle, therefore causin

Seite 109

Chapter 5: Base Angle InstallationAnchor Bolt Washer InstallationAnchor bolt washers help to cover the oversized hole in the base plate.Before You Beg

Seite 110 - Installing the Roof Flashing

Table of ContentsAssembly of Roof Exhauster ... 130In

Seite 111

NOTES50 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 112

6 StiffenersTopics Covered in this Chapter▪ Stiffener Part Number Description▪ Color Codes for Stiffener Gauge Identification▪ Standard Stiffeners▪ To

Seite 113

Chapter 6: StiffenersStiffener Part Number DescriptionPart numbers are printed on the end of each stiffener with the last two numbers designating the

Seite 114

Chapter 6: StiffenersFigure 6-1 Standard stiffenersCallOutPart Number Description Length AvailableGaugesA CTS-2063XX Two-ring stiffener 63.938 in. (16

Seite 115

Chapter 6: StiffenersFigure 6-2 Images of the top stiffenersCallOutPart Number Description Length AvailableGaugesA CTS-2069XX Inside stiffener (for ro

Seite 116

Chapter 6: StiffenersStiffeners SpliceUse the following information to determine the gauge of the splice needed to connect the stiffeners.Figure 6-3 S

Seite 117

Chapter 6: StiffenersBase StiffenersUse the following information to determine the differences between the base stiffeners.Figure 6-4 Images of the ba

Seite 118

Chapter 6: StiffenersBase BootsUse the following information to determine the differences between the base boots.Figure 6-5 Images of the base bootsCa

Seite 119

Chapter 6: StiffenersClose-Punch Connection for a One-Ring Top Stiffener (16 Ga) and aTwo-Ring Stiffener (16 Ga)Reference the following information fo

Seite 120

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Top Stiffener to a Two-RingStiffener (16 Ga)Reference the following information for a close

Seite 121 - 8 Accessories

NOTES6 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 122 - Installing Roof Ladder Steps

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (16 Ga) to aTwo-Ring Stiffener (16 Ga)Reference the following information for a c

Seite 123 - Roof Ring Placement

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to aTwo-Ring Stiffener (0–14 Ga)Reference the following information for

Seite 124 - Installing a Roof Ring

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to aBase Stiffener (2–8 Ga)Reference the following information when con

Seite 125 - Chapter 8: Accessories

Chapter 6: StiffenersTwo-Ring Stiffener (2–14 Ga) to a Base Stiffener (10–16 Ga)ConnectionReference the following information for a close-punch connec

Seite 126

Chapter 6: StiffenersClose-Punch Connection for a Two-Ring Stiffener (16 Ga) to a BaseStiffener (10–16 Ga)Reference the following information for a cl

Seite 127

Chapter 6: StiffenersClose-Punch Two-Ring Stiffener (2–14 Ga) to a Laminated Stiffener(2 Ga) with an Insert (10–14 Ga)Reference the following informat

Seite 128

Chapter 6: StiffenersClose-Punch Laminated Stiffener (2 Ga) with an Insert (10–14 Ga) toa Laminated Base Stiffener (2–5 Ga) with a Base Insert (2–14 G

Seite 129

Chapter 6: StiffenersBase Stiffener (10–16 Ga) to a Base Boot ConnectionReference the following information when connecting a base stiffener (CTS-2123

Seite 130 - Assembly of Roof Exhauster

Chapter 6: StiffenersClose-Punch Connection for a Base Stiffener (2+2 Ga – 8 Ga) to aBase BootReference the following information for a close-punch co

Seite 131

Chapter 6: StiffenersClose-Punch Laminated Base Stiffener (2 Ga) with Insert(2+14 to 2+10 Ga) to a Base BootReference the following information when c

Seite 132

1 Safety PrecautionsTopics Covered in this Chapter▪ Safety Guidelines▪ Cautionary Symbols▪ Safety Decals▪ Safety Sign-off SheetSafety GuidelinesSafety

Seite 133

Chapter 6: Stiffeners12–Bolt Pattern Close-Punch Laminated Stiffeners with InsertReference the following information for a close-punch connection of t

Seite 134 - Assembling the Auto Roof Vent

Chapter 6: StiffenersClose-Punch 12–Bolt Pattern Laminated Stiffener to LaminatedBase Stiffener with an Inserts to a Base BootReference the following

Seite 135

Chapter 6: StiffenersClose-Punch 12–Bolt Pattern Laminated Stiffener to LaminatedBase Stiffener with an Inserts to a Base BootReference the following

Seite 136

Chapter 6: StiffenersPneg-4054 54 Ft Diameter 40-Series Bin 73

Seite 137

NOTES74 Pneg-4054 54 Ft Diameter 40-Series Bin

Seite 138 - Installing the Manway Cover

7 Roof AssemblyTopics Covered in this Chapter▪ Attaching the Inside Stiffener to the Top Outside Stiffener▪ Attaching the Eave Bracket to the Inside S

Seite 139

Chapter 7: Roof AssemblyNOTE: Install the bolts from the inside to the outside of the bin, passing through the inside stiffener,corrugation spacer, se

Seite 140 - Inside Ladder Placement

Chapter 7: Roof AssemblyFigure 7-2 Inside stiffener to the two-ring top stiffener for bins with an even number of ringsA Sidewall E Corrugation spacer

Seite 141

Chapter 7: Roof AssemblyAttaching the Eave Bracket to the Inside StiffenerEave brackets secure the roof rafter to the sidewall.Before You BeginInstall

Seite 142

Chapter 7: Roof AssemblyAttaching the Eave Angle to the Sidewall SheetThe eave angle secures each lower portion of the roof panels.What You Should Kno

Seite 143

Chapter 1: Safety PrecautionsFollow Safety Instructions — Read and Understand Manual• Carefully read all safety messages in this manual and safetysign

Seite 144

Chapter 7: Roof AssemblyFigure 7-4 Exploded view of eave angle (three roof panels)AFirst eave angle (CTR-0186) GEave angle tabB5/16 in. flange nut (S-

Seite 145

Chapter 7: Roof AssemblyFigure 7-5 Details of 2–Post eave angleA Top sidewall sheet G Eave angle end hole alignment on the sidewallsheetBRoof rafterHT

Seite 146

Chapter 7: Roof AssemblyConnecting the Tension Member to the Eave BracketTension members connect to the eave brackets and are installed around the ins

Seite 147

Chapter 7: Roof AssemblyAttaching the Center Collar Rafter Clips to the RafterCenter collar rafter clips secure the A-frame rafter sections to the cen

Seite 148

Chapter 7: Roof AssemblyAbout Temperature Cable Brackets and A-Frame AssembliesTemperature cable bracket installation locations must be considered pri

Seite 149

Chapter 7: Roof AssemblyFigure 7-8 A-frame installation sequence and temperature cable locations for 54 ft diameter binA3 ft radius location (center c

Seite 150

Chapter 7: Roof AssemblyTable 7-1 A-frame installation sequence and temperature cable locations for 54 ft diameter binA-frame number Rafter NumberTemp

Seite 151

Chapter 7: Roof AssemblyAssembling the Temperature Cable BracketThe temperature cable brackets are installed to the roof rafters and support the tempe

Seite 152

Chapter 7: Roof AssemblyFigure 7-9 Installing a temperature cable bracketA Roof rafter D Left purlin clip (CTR-0489)B8 in. temperature cable bracket (

Seite 153

Chapter 7: Roof AssemblyFigure 7-10 Supplier quick linkA PurlinC Supplier quick linkB Temperature cable bracket (CTR-0172)4. Locate the center collar

Seite 154

Chapter 1: Safety Precautions• Wear gloves to protect your hands from sharp edges onplastic or steel parts.Gloves• Wear steel-toed boots to help prote

Seite 155

Chapter 7: Roof AssemblyAttachment Locations of Purlins to RaftersPurlins are horizontal members between the rafters that give support to the roof str

Seite 156

Chapter 7: Roof AssemblyAssembling Purlin Number 3Purlin number 3 is located third from the eave.Before You BeginPlace two roof rafters on the ground

Seite 157

Chapter 7: Roof AssemblyFigure 7-13 Purlin location 3ALeft-hand roof rafter (CTR-0405)HPurlin (CTR-0409)B7/16 x 1-1/4 in. flange bolt (S-10250)I7/16 i

Seite 158 - Wind Ring Requirements

Chapter 7: Roof AssemblyAssembling Purlin Number 2Purlin number 2 is located second from the eave.Before You BeginPlace two roof rafters on the ground

Seite 159 - Installing Wind Rings

Chapter 7: Roof AssemblyFigure 7-14 Purlin location 2ALeft-hand roof rafter (CTR-0405)HPurlin (CTR-0408)B7/16 x 1-1/4 in. flange bolt (S-10250)I7/16 i

Seite 160

Chapter 7: Roof AssemblyAssembling Purlin Number 1Purlin number 1 is located closest to the eave.Before You BeginPlace two roof rafters on the ground

Seite 161

Chapter 7: Roof AssemblyFigure 7-15 Purlin location 1ALeft-hand roof rafter (CTR-0405)HPurlin (CTR-0406)B7/16 x 1-1/4 in. flange bolt (S-10250)I7/16 i

Seite 162

Chapter 7: Roof AssemblyAssembling the Center CollarThe center collar assembles each A-frame roof rafter section together at the top.Before You BeginD

Seite 163 - Conditions and Limitations:

Chapter 7: Roof Assembly6. Repeat this procedure for the remaining three center collar channel clips (H).Figure 7-17 Installing center collar channel

Seite 164 - CN #307887

Chapter 7: Roof AssemblyCenter Collar PlacementThe following figure gives the approximate height needed to install the center collar.With two sidewall

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